Silver-Free Lead-Free Alloy

Sn100C

Lead-Free Alloy Sn/Cu0.7/Ni0.05/Ge - SAC305 Alternative

Premium Sn100C alloys with nickel and germanium for electronic soldering high reliability. Ideal for premium automotive applications, electrical and RoHS compliance. Superior performance compared to SAC305.

About the Sn100C Family

Equivalencies and Trademark Protection

For trademark protection reasons, Dickmann produces alloys belonging to the Sn100C family under proprietary designations. Our alloys offer metallurgical characteristics equivalent to the Sn100C family standards.

Our Sn100C Family Alloys

Sn100C

99SnCuNiGe

Composition: Sn/Cu0.7/Ni0.05/Ge - Eutectic standard 227°C

Sn100Ce

99SnNiGe

Copper-free version - Reduced tip erosion

Sn100Cs+

99SnCuNiGe+

Enhanced version - Greater mechanical strength

Garanzia Qualità Dickmann: All our alloys are produced with High Grade metals (≥99.9%), ISO 9001:2015 certified and RoHS/REACH compliant. Full quality guarantee and traceability.

Why Choose Sn100C instead of SAC305

Key advantages of silver-free Sn100C alloy

30% Economic Savings
Sn100C contains no silver (0% Ag vs 3% in SAC305), significantly reducing cost per kg. For 1000 kg/year production, savings with Sn100C alloy exceed €10,000.
Eutectic Behavior at 227°C
Unlike SAC305 (range 217-220°C), Sn100C is a eutectic alloy that melts and solidifies at single temperature, eliminating defects like hot tears and shrinkage.
Bright Joints like Sn63/Pb37
Sn100C alloy produces shiny and smooth solder joints, facilitating AOI visual inspection. SAC alloys produce dull and grainy joints.
40% Dross Reduction
Germanium in Sn100C acts as anti-oxidant, reducing dross formation from 0.8%/hour (SAC) to 0.5%/hour.
Sn100C bars for lead-free wave soldering - economic SAC305 alternative
Sn100C flux-cored wire for manual soldering - eutectic alloy 227°C
Sn100C solder paste Type 4 for SMD - 30% savings vs SAC305

Sn100C Technical Data

Metallurgical and thermal properties of Sn/Cu0.7/Ni0.05/Ge alloy

PropertyValueUnitNotes
CompositionSn/Cu0.7/Ni0.05/Ge%Balanced for optimal performance
Melting Point227°CEutectic (no range)
Density7.4g/cm³Similar to SAC305
Tensile Strength40-45MPaSuperior to base Sn-Cu
Elongation30-35%Excellent ductility
Thermal Conductivity57W/m·KEfficient dissipation
Copper Dissolution2.5μm/s50% less than SAC305
Drossing Rate0.5%/hour-40% vs SAC
Shelf Life7yearsRoom temperature storage

Sn100C Alloy Applications

Where to use Sn100C instead of SAC305

Wave Soldering & Selective

Sn100C is the preferred choice for wave soldering: zero bridges on 0.5mm pitch, superior hole filling on multilayer, compatible with existing machines (no modifications).

Consumer Electronics

Sn100C alloy dominates consumer electronics: smartphones and tablets (high-volume assembly), computers and peripherals, gaming consoles and accessories.

LED Industry

Sn100C excels in LED manufacturing: excellent wettability on aluminum substrates, reduced thermal stress (eutectic), reliable joints in thermal cycling.

Automotive Tier 2-3

Approved for non-critical automotive components: infotainment systems, interior lighting, parking sensors.

Sn100C vs SAC305 vs Sn99Cu: Comparative Analysis

Detailed comparison of performance, costs and applications

CharacteristicSn100CSAC 305Sn99Cu
Silver Content0% ✅3%0%
Relative CostBase ✅+30%-10%
Melting Point227°C (eutectic) ✅217-220°C (range)227°C
Joint AppearanceBright ✅Dull/GrainyDull
WettabilityExcellent (Ge) ✅GoodPoor
Dross Formation0.5%/hour ✅0.8%/hour0.6%/hour
Copper ErosionMinimal ✅HighMedium
Bridging Rate<1% ✅2-3%3-4%
Soldering Tip Life100% ✅60%80%
Equipment CorrosionNone ✅MediumLow
Flux CompatibilityUniversal ✅GoodLimited
Rework Cycles2-3 ✅11-2

Conclusion: Sn100C offers the best quality/price compromise for high-volume lead-free production. Ideal for wave soldering, LED manufacturing and consumer electronics where SAC305 is over-specified.

Frequently Asked Questions about Sn100C

Everything you need to know about Sn100C alloy

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